To install, note the arrow on the fan that shows direction of air flow. Then, take off the exhaust grate. Then, use the metal grate as a template to mark out holes in the cowl. Use a PENCIL, flexible measuring tape and some geometry to get it 12” from the front & placed in the middle. Then paint the grate black so it doesn't reflect in the winshield and while it's drying, do the other steps below.
Use a DREMEL tool Drill BIT on HIGH to carve out the basic shape & drill holes for the screws. Since this is one of those one-shot moments, go slow. Just follow your pencil marks from the previous step. Try the tool in the middle first to see how the tool works. Then, work your way out. I found the drill bit was good for rough cutting in addition to drilling the fan mounting holes. The DREMEL drum sander worked well to smooth the edges.Next, the outside of the battery box was painted gloss black. Since it's not very visible, gloss or matte black can be used. As for more finishing, the inside of the body needs to have a finish rather than just the reddish fiberglass color. The finish should look nice, be water resistant and not be too expensive. I'm thinking stone although rubber undercoat has been suggested as well.
